010203
Zida Zodzikongoletsera za IGBT Zoyimitsa Zida zamagawo a axle kutopa komanso kuwongolera magwiridwe antchito
Mafotokozedwe Akatundu
Ubwino Wachiwonetsero Chachikulu:
• Dual-Mode Hardening - Panthawi imodzimodziyo imawonjezera kuuma kwa pamwamba (HRC 50-62) pamene mukusunga kulimba kwapakati
• Kugwiritsa Ntchito Mphamvu Zopulumutsa Mphamvu ( ≥92% kugwiritsa ntchito bwino mphamvu ndi ukadaulo wa IGBT wosinthira, kuchepetsa ndalama zogwirira ntchito ndi 30% poyerekeza ndi njira zakale
• Automated Process Control - Integrated PLC yokhala ndi 10" HMI imathandizira maphikidwe otha kuzimitsa amitundu yosiyanasiyana ya axle
• Mapangidwe a Coil Modular - Masinthidwe osinthira mwachangu amatengera ma shafts kuchokera ku Ø20mm kupita ku Ø300mm
Ubwino wa Technical:
Kuwongolera Kuzama Kwambiri - Kuchulukitsitsa kwamphamvu (0.5-5kW/cm²) kumatsimikizira kuya kosasinthasintha (1-8mm)
Kuzizira Kotsekeka - Kuyenda kwamadzi othamanga kwambiri (30L/min @ 0.4MPa) kumatsimikizira kukhazikika kwa kupanga
Smart Monitoring - Kutsata kutentha kwanthawi yeniyeni ndi mayankho a infrared pyrometer kuti atsimikizire ndondomeko
Zoyenera pamagalimoto, zida zolemetsa komanso zozimitsa zoziziritsa zamlengalenga, makina athu amawongolera moyo wautumiki wa 3-5X ndikukwaniritsa kuzungulira kolimba mumasekondi 8-15 pagawo lililonse.
Kuchuluka kwa ntchito
Dongosolo lozimitsa loyimitsa lotsogolali limapangidwa makamaka kuti lithandizire kukana kutopa komanso magwiridwe antchito azinthu za axle. Imagwiritsidwa ntchito kwambiri m'mafakitale amagalimoto, makina olemera, komanso oyendetsa ndege poumitsa magawo ofunikira monga ma shaft oyendetsa, ma CV joints, ndi ma gear shafts. Zipangizozi zimatsimikizira kutenthedwa kwachindunji, komwe kumapezeka komweko ndi kuya kwa kuuma kofanana, kumapangitsa kuti zikhale zolimba komanso zonyamula katundu. Mphamvu zake zosinthika (15-200kW) ndi ma frequency (1-30kHz) zimalola kuti zisinthidwe ndi makulidwe osiyanasiyana a ekisi ndi zida, kuphatikiza zitsulo za aloyi ndi zitsulo za kaboni. Ndiwoyenera kupanga ma voliyumu ambiri, imapereka zotsatira zochepetsera mphamvu, zobwerezabwereza ndikuchepetsa kupotoza.
Kusintha ndi Kuchita
Makina otenthetsera otsogolawa ali ndi ukadaulo wa IGBT wosinthira mphamvu (20-300kW) ndi ma frequency (1-50kHz) pakuwongolera kutentha.
Imaonetsetsa kutentha kwachangu, kofananako (800-1200 ° C) kuti ipititse patsogolo kutopa kwa ma axle ndi mphamvu zama torsion. Zipangizozi zimaphatikizapo ma coil ozungulira amkuwa, kuziziritsa kwamadzi otsekedwa (30L / min), ndi 10 "chojambula chojambula pa mapulogalamu ozimitsa okha. Ndi chiphaso cha ISO, chimapereka mphamvu zowonjezera mphamvu (≥92%) ndikuthandizira kugwirizanitsa ndi manja a robotic kudzera Modbus TCP.
Ndiwoyenera pamakina amagalimoto ndi olemera, imapereka kuya kosasinthasintha (2-8mm) ndi 24/7 kugwira ntchito.
Mfundo zaukadaulo
1. Mphamvu & Mafupipafupi: 30-200kW mphamvu yosinthika yokhala ndi 1-30kHz yodzikonzera yokha pafupipafupi kuti muzitha kuyendetsa bwino kutentha.
2. Kutentha kosiyanasiyana: 800-1300 ° C (± 10 ° C kufanana) kuti akwaniritse kulimba kwa axle ndi kukana kutopa.
3. Dongosolo Loziziritsa: Kuzizira kwamadzi kwapamwamba kwambiri (25L/min @ 0.3MPa) kumatsimikizira kugwira ntchito kokhazikika kwa 24/7.
4. Mapangidwe a Koyilo: Makoyilo amkuwa mwamakonda (ID 50-400mm) amitundu yosiyanasiyana ndi mawonekedwe.
5. Makinawa: PLC yoyendetsedwa ndi 10" HMI pamapulogalamu ozimitsa omwe adakhazikitsidwa kale komanso kuyang'anira nthawi yeniyeni.
Zigawo zazikulu:
