Zida Zotenthetsera Zotenthetsera za Thermal Assembly of Housing ndi Stator
Mafotokozedwe Akatundu
The Induction Heating Equipment ndi njira yolumikizirana yotentha kwambiri yopangira kutentha kwanyumba, stator, ndi zida zina zamakina. Pogwiritsa ntchito ukadaulo wotsogola wamagetsi, imatsimikizira kutentha kofananira komanso mwachangu, kuchepetsa kupsinjika kwa kutentha ndi kupindika panthawi ya msonkhano. Zoyenera kutenthetsa ma stator amoto, kuyika magawo amakina, ndi kusonkhana kwa nyumba, zida izi zimapereka mphamvu zosinthika komanso kuwongolera kutentha kuti zikwaniritse zofunikira zama mafakitale osiyanasiyana. Ndi mawonekedwe ophatikizika komanso mawonekedwe osavuta kugwiritsa ntchito, imakulitsa zokolola ndikuwonetsetsa chitetezo ndi kudalirika pantchito zopanga. Kutentha kwa induction ndi kotchuka, koyera, kothandiza komanso chuma Kutentha njira mu osiyanasiyana zitsulo mbali ndondomeko makampani, ali ndi maganizo angamuthandize m'kupita kwanthawi.
Kuchuluka kwa ntchito
Makina otenthetsera opangira ma induction amagwiritsidwa ntchito kwambiri pakuphatikiza kutentha kwa mafakitale chifukwa cha kulondola, kuchita bwino, komanso kufanana pakuwotcha. Ntchito yodziwika bwino ndi kuphatikiza kotentha kwa ma stator ndi ma motor housings, komwe kutenthetsa koyendetsedwa kumatsimikizira kukhala koyenera ndikuchepetsa kupsinjika kwa zinthu. M'makina opanga, ma shafts ndi ma bushings nthawi zambiri amasonkhanitsidwa pogwiritsa ntchito kutentha kwa induction, kupangitsa kuyika kosalala popanda kuwonongeka kwamakina. Bearings ndi shafts, zigawo zofunika kwambiri pamakina ozungulira, zimapindula ndi njirayi, chifukwa zimalepheretsa kusinthika ndikuwonetsetsa kudalirika kwa nthawi yayitali. Magiya ndi ma shaft ang'onoang'ono amagwiritsanso ntchito kutenthetsa kwa induction pakukulitsa matenthedwe, kulola kuphatikizika kosasunthika ndikusunga kulondola kwenikweni. Kuonjezera apo, kutentha kwa induction kumagwiritsidwa ntchito popanga zida za hydraulic, couplings, ndi zina zowonongeka zowonongeka, kumene kutentha kwa kutentha kumakhala kofunikira kuti pakhale ntchito yabwino komanso yokhazikika. Ukadaulo wapamwambawu umagwiritsa ntchito induction ya electromagnetic kupanga kutentha komweko mkati mwa zida zowongolera, zomwe zimapereka zabwino zambiri kuposa njira zachikhalidwe zotenthetsera. Ntchito yodziwika bwino ndi kuphatikiza kwamafuta kwa ma stator ndi ma motor housings, komwe kutenthetsa koyendetsedwa kumatsimikizira kusokoneza koyenera ndikuchepetsa kupsinjika kwamafuta pazinthu. Njirayi imaphatikizapo kutenthetsa bwino mbali yakunja (monga nyumba) kuti ikulitse kukula kwake kwamkati, kulola kusonkhana kosasunthika ndi stator kusanayambe kuzizira kumapanga mgwirizano wokhazikika, wamphamvu kwambiri.
Kusintha ndi Kuchita
M'makina opanga, ma shafts ndi tchire nthawi zambiri amasonkhanitsidwa pogwiritsa ntchito kutentha kwa induction, kupangitsa kuyika kosalala popanda kuwonongeka kwamakina kapena kugoletsa pamwamba. Njira yotenthetsera iyi yosalumikizana ndi yofunika kwambiri pazinthu zolimba zomwe makina osindikizira achikhalidwe amatha kuyambitsa ming'alu yaying'ono. Bearings ndi shafts, zigawo zofunika kwambiri pamakina ozungulira, zimapindula ndi njirayi chifukwa zimalepheretsa kusinthika komwe kumachitika chifukwa cha kutentha kwapakati komanso kumatsimikizira kudalirika kwa nthawi yayitali posunga zinthu zabwino kwambiri. Mwachitsanzo, poyika ma bearings pa shafts, kutentha kwa induction kumapereka kukulitsa kofanana komwe kumateteza kutsimikizika kwamkati kwa chigawocho.
Magiya ndi ma shaft assemblies nthawi zambiri amagwiritsa ntchito kutentha kwa induction powonjezera matenthedwe. Njirayi imalola kuphatikizika kosasunthika kwa magiya pamiyendo kwinaku ndikusunga kulondola kofunikira komanso kukhazikika. Izi ndizofunikira kwambiri pakugwiritsa ntchito bwino kwambiri monga zotumizira magalimoto kapena ma gearbox a mafakitale, komwe ngakhale kuwongolera pang'ono kungayambitse kuvala msanga. Kuphatikiza apo, kutentha kwa induction kumagwiritsidwa ntchito popanga zida za hydraulic (monga ma valve ndi ma pistoni), zolumikizira zolondola (kuphatikiza shrink disc ndi ma flange couplings), ndi zida zina zopangidwira komwe kutentha koyendetsedwa ndi kutentha ndikofunikira. Tekinolojeyi imatsimikizira kuti kusokoneza koyenera kumayenderana ndi mapulogalamuwa ndikuletsa kuwonongeka kwa kutentha kwa zisindikizo kapena chithandizo chapamwamba, potsirizira pake kumawonjezera kugwira ntchito ndi kulimba kwa zigawo zomwe zasonkhanitsidwa. Makina amakono olowetsamo nthawi zambiri amaphatikiza kuwunika kwapamwamba kwa kutentha ndi kuwongolera kotseka kuti akwaniritse zotsatira zobwerezabwereza mkati mwa kulolerana kolimba.
Zotenthetsera zotenthetsera m'mafakitale zimapangidwa mokhazikika, zokhala ndi magetsi othamanga kwambiri (50kHz-500kHz), makina oziziritsa kutentha otsekeka komanso owongolera a PLC. Zigawo zake zazikuluzikulu zimaphatikizapo ma coil induction copper (kutentha kwambiri kugonjetsedwa ndi 1200 ° C) ndi teknoloji ya IGBT inverter kuonetsetsa kutentha kwachangu (kutsika kwa 150 ° C / s) ndi kutembenuka kwa mphamvu ≥90%. Zidazi zimathandizira kusintha kwamphamvu kwamagawo angapo, kusonkhana kwazitsulo zotentha monga manja ndi magiya, ndipo kutalika kwa workpiece kumatha kufika 800 mm.
Zipangizozi zimazindikira kutentha kosalumikizana kudzera pamagetsi amagetsi, zimapewa vuto la oxidation la kutentha kwamoto wachikhalidwe, ndikuwongolera kulolerana kumafika ± 2 ℃. Zokhala ndi thermometer ya infrared ndi ma aligorivimu olipira okha kuti atsimikizire kufanana kwa kutentha (kusiyana kwa kutentha ≤5%). Kugwiritsa ntchito mphamvu kumachepetsedwa ndi 30% populumutsa mphamvu ndikukwaniritsa miyezo ya ISO 9001 yamagetsi. Gulu lachitetezo IP54, loyenera fumbi, malo amafuta, kukhazikika kogwira ntchito mosalekeza ≥99.5%.
Support koyilo makonda ndi fixture, n'zogwirizana ndi mpweya zitsulo, aloyi zitsulo ndi zipangizo zina. Dongosolo la MES limalumikizidwa kudzera pa mawonekedwe a Ethernet kuti lizindikire kuwunika kwanthawi yeniyeni komanso kutsata zomwe zapanga. Njira yopangira masiteshoni apawiri, kufupikitsa kutenthetsa kumodzi mpaka masekondi 15-30, kupititsa patsogolo luso la mzere wopanga ndi 40%.
Mfundo zaukadaulo
Kanthu | Kufotokozera |
Max Zotulutsa Mphamvu | 35KW |
Oscillation Frequency | 30-80 KHz |
Zotulutsa Panopa | 10-70A |
Kuyika kwa Voltage | 3-gawo AC 380V, 50/60Hz |
Zofunikira za Madzi Oziziritsa | 0.2Mpa, 10L/mphindi |
Duty Cycle | 100% |
Zokonda Zokonda | Chigawo chokhazikika chilibe nthawi, makina ogwiritsira ntchito nthawi ndi osankha |
Zochitika zantchito:
