Makina owumitsa osalowerera ndale opangira malo ochitira kutentha, kutenthetsa pambuyo pozimitsa mipiringidzo yachitsulo, zitsulo zachitsulo
Mafotokozedwe Akatundu
Nazi kulongosola kwa ndondomekoyi:
1. Kulimbikitsa:
Chitsulocho chimatenthedwa ndi kutentha kwapadera (nthawi zambiri kuzungulira 1500 ° F kapena 815 ° C) kumene kumasandulika kukhala austenite, gawo lapamwamba lachitsulo chachitsulo.
2. Kuthetsa:
Chitsulo chotenthetsera chimakhazikika mwachangu, nthawi zambiri m'mafuta, madzi, kapena gasi, kuti asinthe austenite kukhala martensite, mawonekedwe olimba kwambiri koma osalimba.
3. Kutentha:
Chitsulo chozimitsidwa chimatenthedwanso kutentha pang'ono kuti muchepetse kupsinjika kwamkati ndikuwonjezera kulimba kwake. Sitepe iyi imathandizanso kuti musinthe mulingo wovuta womwe mukufuna.
Hongye opangidwa kupatsidwa ulemu ndale kuumitsa makina ndi ntchito njira zimenezi, kudzera ndondomeko ndale kuumitsa, mbali zitsulo amapeza mphamvu komanso amachepetsa brittleness awo, kuwapanga bwino kudula ndondomeko.
Kuchuluka kwa ntchito
Makina owumitsa osalowererawa adapangidwa kuti azichitira misonkhano yochizira kutentha kuti azitha kulimbitsa bwino komanso kutenthetsa pazitsulo zazitsulo ndi zitsulo zachitsulo. Imagwira ntchito yotenthetsera yowongolera kuti ikhale yolimba, yotsatiridwa ndi integrated tempering system kuti ikwaniritse zinthu zakuthupi. Zidazi zimatsimikizira kuuma kosasinthasintha ndikuchepetsa kupotoza, kuzipangitsa kukhala zabwino kwa zida zamagalimoto, zotchingira zomangira, ndi zida zachitsulo zamafakitale zomwe zimafuna kulimbikira kukana kuvala komanso kusamalidwa bwino kwamapangidwe. Ntchito yake yodzichitira yokha imagwirizana ndi mizere yopangira ma voliyumu ambiri komwe kubwereza kutentha kwamankhwala ndikofunikira. Makinawa amakhala ndi miyeso yosiyanasiyana ya workpiece ndipo amatha kusinthidwa malinga ndi zofunikira za alloy.
Kusintha ndi Kuchita
Makina owumitsa osalowerera ndale amakhala ndi kasinthidwe kolimba kokhala ndi magetsi othamanga kwambiri (50-500 kHz), ma coil olondola omwe ali ndi phula losinthika, makina opopera ophatikizika ophatikizika, ndi gawo lowongolera la PLC. Chitsulo chake cholimba chimathandizira zida zogwirira ntchito mpaka 12m kutalika ndi 150mm m'mimba mwake, zokhala ndi ma feed a 0.1-3m/min.
Miyezo yogwira ntchito imaphatikizapo kutentha kofulumira kufika ku 850-950 ° C mkati mwa masekondi, kupeza yunifolomu yakuya ya 1-15mm (± 0.2mm kulolerana) ndi kuuma kwa pamwamba mpaka 62 HRC. Gawo lotsatira la kutentha limagwira ntchito pa 150-650 ° C ndi ± 5 ° C kukhazikika, kuchepetsa brittleness pamene kusunga 90-95% ya kuuma koyamba. Mphamvu zamagetsi zimafika pa 85% kudzera mu kapangidwe ka mphamvu zosinthika, kukonza matani 2-8 / ola ndi ≤0.1% kusokoneza.
Ma pyrometer a nthawi yeniyeni a IR ndi oyesa kuuma ophatikizidwa amatsimikizira kusasinthika, pomwe mawonekedwe a HMI amalola kukhazikitsidwa kwa magawo 200+ azitsulo kuphatikiza AISI 1045, 4140, ndi chitsulo cha ductile. Dongosolo limatsatira Miyezo yachitetezo ya ISO, yokhala ndi zida zozizilitsidwa ndi madzi komanso kuyimitsidwa mwadzidzidzi. Kuyika kwamaloboti kosankha ndikudula mitengo ya Viwanda 4.0 kulipo kuti muphatikizire fakitale mwanzeru.
Mfundo zaukadaulo
1. Mphamvu & Mafupipafupi osiyanasiyana:
Mphamvu yamagetsi: 380V 3-gawo (50/60Hz) yokhala ndi mphamvu yosinthika kuchokera ku 3kW mpaka 120kW.
Zosankha zapafupipafupi: Yapakatikati (1-10kHz), Yapamwamba (20-100kHz), kapena Ultrahigh (100-500kHz) pakuwongolera kuya kwake.
2. Kugwirizana kwa Workpiece:
Amakonza zitsulo zachitsulo (Φ0.1mm-150mm m'mimba mwake) ndi zitsulo zachitsulo mpaka 12m kutalika.
Imathandiza zipangizo kuphatikizapo carbon steel, aloyi zitsulo, zitsulo zosapanga dzimbiri, ndi ductile chitsulo.
3. Kuwongolera Kutentha:
Kuzimitsa: Kutentha kofulumira kufika pa 850–950°C (±5°C) ndi kuzirala kwa madzi/kutsitsi..
Kuwotchera: Kutha kusinthika kwa 150-650 ° C (± 3 ° C) pambuyo kuzimitsa.
4. Zodzichitira & Zolondola:
Mlingo woyendetsedwa ndi PLC (0.1-3m/min) ndi malo a CNC (kulondola kwa 0.1mm).
Real-time IR pyrometers ndi kuphatikiza kuyesa kuuma.
5. Zitsimikizo & Chitetezo:
CE, ISO, RoHS imagwirizana ndi chitetezo chambiri (pakali pano / voltage, kusowa kwa madzi.
Mapangidwe opulumutsa mphamvu (mpaka 70% kuchepetsa mphamvu poyerekeza ndi njira zachikhalidwe)
6. Zosankha:
Kutsitsa / kutsitsa kwa Robotic kapena kutsitsa deta ya Viwanda 4.0.
Mapangidwe osinthika a ma coil a ma geometri ovuta
Zochitika zantchito:
