010203
Chotenthetsera cha mafakitale chotenthetsera chitsulo cha bar billet, makina otentha opangira ndodo
Mafotokozedwe Akatundu
1. Ntchito Yoyambira
Kutentha Kwambiri Kwambiri: Kutenthetsa zitsulo mwachangu (ø20-200mm) ndi ndodo mpaka 1200 ° C mkati mwa masekondi kuti apange / kupanga kutentha.
Kuwongolera Kutentha Kwambiri: Kufanana kwa PID ± 10 ° C, koyenera kulimbitsa chitsulo cha carbon / alloy ndi kutentha.
2. Zofunika Kwambiri
Mphamvu Yosiyanasiyana: 160-200kW (380V/50-60Hz), yopangidwira 24/7 ntchito mosalekeza.
Kusintha Kwanthawi Zonse: Njira ziwiri 1-30kHz kuti mulowemo mwakuya mu ndodo zoonda kapena ma billets wandiweyani.
Dongosolo Loziziritsa: Kuziziritsa kwamadzi otsekeka (≥25L/min) ndi chitetezo cha kutentha kwambiri.
3. Industrial Applications
Kupanga Kutentha: Pre-Heats zitsulo mipiringidzo yosokoneza, kutulutsa, ndi makina a CNC.
Magalimoto/Makina: Amakonza ma axles, mabawuti, ndi zida zamagetsi zokhala ndi chitetezo chotsimikizika cha CE/ISO.
4. Kusintha mwamakonda & Kugwiritsa ntchito mwachizolowezi
Mapangidwe a Modular: makulidwe a ma coil osinthika amitundu yosiyanasiyana.
Kuchuluka kwa ntchito
Milandu Yomwe Imagwiritsidwira Ntchito: Mafakitole opangira zitsulo, mafakitale opanga zida, ndi ogulitsa magalimoto
1. Steel Bar Billet Pre-Heating
Kukonzekera Kukonzekera: Kutenthetsa zitsulo mwachangu (ø20-200mm) mpaka 800-1200 ° C popanga kapena kutulutsa.
Kutentha Kwamtundu Wofanana: Kumatsimikizira kusasinthasintha kwa kutentha (± 10 ° C) kwa ma billets achitsulo / aloyi, kuchepetsa kupsinjika kwamkati.
2. Rod Hot Forging & Upset Forging
Upset Forging: Imatenthetsa ndendende nsonga za mutu wa flange/bolt mu magawo agalimoto ndi makina.
Kukonzekera Kopitirizabe: Imathandizira kugwira ntchito kwa 24/7 pakupanga kwamphamvu kwambiri kwa ndodo za hydraulic ndi shafts.
3. Kupanga Zida & Chainwheel
Kutentha kwa Gear Blank: Kutenthetsa giya zomwe zikusowekapo kuti pakhale kutentha koyenera (1000-1150 ° C) kuti mutsindike mwatsatanetsatane.
Sprocket Hardening: Kuwumitsa kwapang'onopang'ono kwa mano a chainwheel kuti kulimbikitse kukana kuvala.
4. Kukonza ndi Kukonzanso kwa Industrial
Kujowina Zitsulo: Kutenthetsa mipiringidzo / zitsulo zowotcherera kapena kuwotchera mapaipi ndi ntchito zomanga.
Kuchepetsa Kupsinjika: Chithandizo cha kutentha kwapambuyo-weld kuti athetse kupsinjika kotsalira muzinthu zofunika kwambiri.
Makampani Odziwika:
• Zagalimoto (ma axles, magiya)
• Migodi (unyolo wa conveyor, zida zophwanyira)
• Makina olemera (ndodo za hydraulic, bearings).
Chidziwitso: Customizable mphamvu (15-200kW) ndi koyilo mapangidwe miyeso yosiyanasiyana workpiece
Kusintha ndi Kuchita
1. Kusintha Koyambira
Mphamvu System:
Zolowetsa: 380V±10%/50-60Hz, 3-gawo, yogwirizana ndi ma gridi ogulitsa mafakitale.
Mphamvu Yoyereredwa: 160-200kW (yosinthika kukula kwa billet/ndodo).
Mafupipafupi: Mawonekedwe apawiri 1-30kHz (kukonza zokha pakuzama kolowera).
Kutentha Coils:
Mipikisano kutembenukira mkuwa coils (ID 50-600mm), madzi utakhazikika kwa 24/7 ntchito.
Kusintha kwachangu kwa billet / ndodo yosinthika.
Dongosolo Lozizira:
Kuziziritsa kwamadzi otsekeka (≥25L/min @ 0.3MPa) kotetezedwa ndi kutentha kwambiri.
2. Performance Metrics
Kutentha Kusiyanasiyana: 800-1250 ° C (kufanana kwa PID ± 10 ° C).
Liwiro la Kutentha:
Billet (ø100mm): 15-30 sec mpaka 1100°C.
Ndodo (ø50mm): 5-10 sec kwa kukhumudwa komaliza.
Kuchita bwino: ≥90% kutembenuka kwamphamvu (ukadaulo wa inverter wa GBT).
Duty Cycle: 100% ntchito mosalekeza.
3. Automation & Control
HMI Interface: 10" touchscreen yokhala ndi mapulogalamu okonzedweratu a magiya / ma chainwheel.
Kuphatikiza: RS485/Modbus TCP ya PLC/malumikizidwe a mkono wa robotic.
Chitetezo: Chitsimikizo cha CE chokhala ndi kuyimitsidwa kwadzidzidzi komanso chitetezo chopitilira muyeso.
4. Kugwirizana kwa Zinthu
Mitundu ya Zitsulo: Chitsulo cha Carbon (C45), chitsulo cha alloy (42CrMo), chitsulo chosapanga dzimbiri.
Mfundo zaukadaulo
Industrial Induction Heater ya Steel Bar Billet Heating & Ndodo Yotentha Kupanga - Mafotokozedwe Aukadaulo
1. Mphamvu ndi Magetsi Parameters
Mphamvu yamagetsi: 380V±10%, 3-gawo, 50/60Hz
Adavoteledwa Mphamvu: 15-200kW (zosinthika pamitundu yosiyanasiyana ya billet)
Frequency Range: 1-30kHz (kukonza zokha kuti mulingo woyenera kulowa mkati)
Mphamvu Yamphamvu: ≥90% (ukadaulo wa inverter wa GBT)
2. Kutentha Magwiridwe
Kutentha Kusiyanasiyana: 800-1250 ° C (Kugwirizana kwa PID ± 10 ° C)
Liwiro la Kutentha:
Billet (ø100mm): 15-30 sec mpaka 1100°C
Ndodo (ø50mm): 5-10 sec kwa kukhumudwa komaliza
Max Workpiece Kukula:
Diameter: 20-600mm (zojambula zamakoyilo)
Utali: Kufikira 6m (popitiliza kukonza)
3. Kuzizira & Kukhalitsa
Dongosolo Lozizira: Kuziziritsa kwamadzi otsekedwa (≥25L/min @ 0.3MPa)
Duty Cycle: 100% ntchito mosalekeza
Chitetezo: Zotetezedwa mopitilira muyeso / overvoltage / kutentha kwambiri
4. Makina & Kutsata
Coil Material: Mkuwa woyengedwa kwambiri, woziziritsidwa ndi madzi
Chitsimikizo: CE, ISO, RoHS imagwirizana
Kulemera kwake: 7.3kg (zitsanzo zonyamula) mpaka 1200kg (kachitidwe ka mafakitale)
5. Zodzichitira & Kuwongolera
Chiyankhulo: 10" touchscreen yokhala ndi mapulogalamu okonzedweratu
Kuphatikiza: RS485/Modbus TCP yolumikizira PLC
Ntchito: Kupanga preheating, kuyimitsa zida, kupanga ndodo
Zindikirani: Zosintha zimasiyanasiyana kutengera zofunikira za billet/ndodo.
Zigawo zazikulu:
