Makina otenthetsera kutentha kwa magiya agalimoto, masamba a alloy turbine, crankshafts normalization heat treatment
Mafotokozedwe Akatundu
The Hongye induction makina normalizing amapereka njira kutentha kutentha mankhwala mkulu-ntchito zigawo zikuluzikulu zakuthambo. Ukadaulo wake wotenthetsera wamagetsi umathandizira kukhazikika bwino (850-950 ° C) ndi kuziziritsa kwa mpweya, kukhathamiritsa zida zambewu m'magawo ofunikira monga magiya agalimoto a 20CrMnTi, masamba a Inconel 718, ndi ma crankshafts a QT800-2. Dongosolo limatsimikizira kutentha kwa ± 5 ° C ndi kuzizira kosinthika (3-15 ° C / s), kupereka kuuma kosasintha (160-220HB) ndikuchepetsa kupotoza kwa kutentha. Ndi makina oyendetsera ntchito komanso 30% mphamvu zamagetsi pang'anjo zachikhalidwe, zimakwaniritsa zofunikira zopanga zida zapamwamba kwambiri zazitsulo zapamwamba komanso kukhazikika kwapang'onopang'ono.
Kuchuluka kwa ntchito
Makina opangira ma induction normalizing amapangidwa makamaka kuti azigwiritsidwa ntchito pochiza kutentha m'magawo amagalimoto ndi ndege. Kukula kwake kwakukulu kumakwirira kukhazikika kwazinthu zogwira ntchito kwambiri kuphatikiza magiya agalimoto a 20CrMnTi (kuti azitha kukhazikika pamakina opatsirana), ma turbine a Inconel 718 (kuti apititse patsogolo kukana kwa kutentha kwa 650 ° C+), ndi QT800-2 crankshafts (kukulitsa mphamvu zotopa). Ukadaulo wotenthetsera wamagetsi wamakina amawonetsetsa kuti yunifolomu (850-950 ° C) ndi kuziziritsa koyendetsedwa bwino (3-15 ° C / s), kuyeretsa bwino mbewu zambewu ndikusunga kutentha kwa ± 5 ° C. Zimagwira ntchito ngati njira yoyambira yoyambira monga kubisa kapena kuzimitsa, makamaka popanga zinthu zambiri za drivetrain, magawo a injini ya jet, ndi misonkhano yamphamvu yamagetsi pomwe microstructural homogeneity ndi kuuma kwa 160-220HB ndizofunikira.
Kusintha ndi Kuchita
Makina a Hongye induction normalizing makina amakhala ndi mawonekedwe osinthika okhala ndi magetsi othamanga kwambiri (50-500kHz), ma coil olondola (omwe amatha kutengera gawo la geometry), ndi makina otengera makina. amasankha kwa processing mosalekeza. Integrated matenthedwe kuzindikira ndi kuwonetsandi ma pyrometers amathandiza kuyang'anira kutentha kwa nthawi yeniyeni, pamene mpweya woyendetsedwa ndi PLC umasintha kuzizira (3-15 ° C / s) mwamphamvu. Dongosololi limathandizira kupanga batch kapena inline ndi njira ya 6-axis robotic loader.
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Kupereka kutentha kwa ± 5 ° C, makinawa amakwaniritsa kukhazikika kwathunthu (850-950 ° C) mkati mwa masekondi 60-180, kuyeretsa zida zambewu kumagulu a ASTM 5-7. Kuuma kwapambuyo kwanthawi zonse kumayambira 160-220HB (magiya agalimoto) mpaka 280-320HB (ma turbine blade), ndi
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Zapangidwira ntchito ya 24/7, dongosololi limasunga nthawi ya 98% ndi zigawo zoziziritsa madzi zomwe zimayikidwa pa 50,000 + cycle. Kuzindikira kwanzeru kumaneneratu nthawi ya moyo wa coil (maola 8,000-10,000) ndi kutulutsa mphamvu kwamagetsi. Imagwirizana ndi miyezo ya AMS2750E ndi IATF16949 pazamlengalenga / ntchito zamagalimoto.
Mfundo zaukadaulo
Parameter | Kufotokozera | Zindikirani |
Njira Yowotchera | Electromagnetic induction (50-500kHz) | Customizable koyilo kapangidwe |
Kutentha Range | 850-950 ° C (austenitization) | ± 5 ° C kufanana |
Cooling Rate Control | 3-15°C/s (ma nozzles a mpweya osinthika) | Za kukonzanso tirigu |
Kugwirizana kwa Zinthu | 20CrMnTi magiya agalimoto, masamba a Inconel 718, QT800-2 crankshafts | Azamlengalenga / magalimoto |
Kutulutsa Kwamphamvu | 160-220HB (magiya), 280-320HB (masamba) | Post-normalization |
Kulekerera Kusokoneza | Kuchepetsa kupanikizika kwamafuta | |
Kuchita Mwachangu | 300-400kWh/tani (30% ndalama poyerekeza ndi ng'anjo wamba) | Eco-friendly operation |
Automation Level | PLC yoyendetsedwa ndi njira ya 6-axis robotic loader | Kwa kupanga kwamphamvu kwambiri |
Miyezo Yogwirizana | AMS2750E (zamlengalenga), IATF16949 (magalimoto) | Zitsimikizo zamakampani |
Zochitika zantchito:
